Common Problem 1: Grease Deterioration, Loss of Lubrication
This is the most frequent problem (accounting for 42% of lubrication failures). The core causes are improper grease selection (not using dedicated high-temperature grease), continuous high-temperature operation of the floating fish food making machine causing the grease to melt and deteriorate, or the grease not being replaced for a long time, becoming contaminated with dust and moisture, leading to grease clumping and loss of lubrication. Solution: First, stop the equipment and investigate the cause of deterioration. If it's due to improper selection, immediately replace it with dedicated high-temperature lithium-based grease for floating fish feed extruders, selecting the appropriate model according to the machine type. If it's due to the grease not being replaced for a long time or being contaminated with impurities, first clean the deteriorated grease, dust, and moisture from all lubrication points with a clean cloth, then refill with new grease. Subsequently, strictly adhere to the lubrication frequency (replace the grease monthly under normal circumstances, and every two weeks during high-load production) to prevent long-term grease deterioration.
Common Problem 2: Insufficient Lubrication of Components, Causing Jamming and Abnormal Noises
This type of problem often occurs at the bearings, gearbox, and screw connections of floating fish meal processing machines. The main causes are insufficient grease application, infrequent lubrication, or omissions of key lubrication points. This leads to high-speed friction of moving parts, causing jamming, abnormal noises, and even component wear. Solution: Immediately stop the machine, turn off the power, and check all key lubrication points to identify any missed or insufficiently lubricated areas. Use a grease gun or funnel to add grease to the missed or insufficiently lubricated areas. Add grease to bearings and gearboxes to the specified amount (add grease to bearings until overflowing, and to the gearbox level line). Apply grease evenly to the screw connections, ensuring coverage of the friction surfaces. Start the floating fish meal making machine and run it idle for 3-5 minutes, observing its operation. If the jamming and abnormal noises disappear, the problem is solved. Afterward, strictly follow the lubrication procedures, keep lubrication records, and avoid omissions or insufficient lubrication.
Common Problem 3: Overfilling of Grease, Leading to Oil Overflow and Raw Material Contamination
The cause is operator inexperience, resulting in excessive force and overfilling of grease during application. This causes grease to overflow, contaminating the equipment surface and feed inlet, and subsequently the fish feed. Excessive grease also attracts dust, causing blockages in components. Solution: Stop the fish meal processing machine. Use a clean cloth and brush to clean up any overflowing grease, paying particular attention to the feed inlet and equipment surfaces to prevent raw material contamination. Inspect all lubrication points; if there is excessive grease, gently wipe with a brush and absorbent cotton to remove excess grease, ensuring the lubrication level is appropriate (only a small amount of grease should overflow from bearings; grease should be added to the gearbox level line and 1-2mm thick at the screw connection). When adding grease subsequently, control the force and add the specified amount, using a measuring cup to assist in controlling the amount and avoid overfilling.
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Persona de Contacto: Fiona
Teléfono: 86 19913726068